Reference Project

Cylinder crankcase coating


Remanufacture of the cylinder head sealing surface on cylinder crankcases for the use of serial components such as pistons, liners, etc.

Project content

  • Development of a suitable thermal spray coating
  • Sample part coatings for layer tests and bench tests
  • Development of a holistic process including pre-treatment, masking etc. Preparation, masking etc.
  • Preparation of a suitable plant concept
  • Realization of the spraying center
  • Introduction of the thermal spraying process at the customer.


Automated spraying center with a coating system consisting of two arc spraying guns for adhesive layer and top layer, a change system that can be fully flexibly operated by means of a robot, using only one power source.

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